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Custom Wire Harness & Electrification Solutions

From precision wire harnesses to automation-driven manufacturing, Lumin-Innovations enables safety-critical systems with speed, accuracy, and confidence.

End-to-End Solutions Built For Scale

From precision wire harnesses to automation-driven manufacturing, Lumin-Innovations enables safety-critical systems with speed, accuracy, and confidence.

Schematic & Harness Design

Production-ready schematics and harness layouts tailored to system requirements.

  • * Circuit Design
  • * Component Sizing
  • * Space claim & Mounting Strategy
  • * Harness Design

Systems & Architecture

End-to-end electrical system architecture for reliable integration.

  • * From Requirements to Architecture
  • * System Design & Integration
  • * Standardization
  • * FMEA

Prototype & Validation

Rapid prototyping and validation to prove designs early.

  • * Rapid Prototype Development
  • * Iterative Development
  • * Engineering Validation
  • * Design & Build Support

High-Voltage & Component Engineering

Specialized HV design and component expertise for advanced electrification.

  • * High Voltage System Design
  • * Specification Development
  • * Buss Bar Design
  • * Component Packaging
  • * Warranty Failure Analysis (Q&R)

EE Installation & Illustration

Detailed installation drawings for accurate execution.

  • * Installation & Integration
  • * Support & Enclosure Design
  • * Visual Work Instructions

VAS - Automation & Simulation

Value-added services optimizing cost, performance, and readiness.

  • * Simulation & Optimization
  • * Automation & Productivity Tools
  • * Teardown Benchmarking

Custom Wire Harness Manufacturing

Tailored harness builds for specific loads and environments.

  • * Fully Customized harness architecture
  • * Connector Selection
  • * Routing Optimization
  • * High Current, Low-Voltage, and signal harnesses

High-Volume Automated Manufacturing

Precision automated processes for high-volume harness production.

  • * Automated Crimping
  • * Cutting & Stripping
  • * Braiding, Sleeving, Taping
  • * 100% QC inspection

Testing & Quality Assurance

Comprehensive electrical, mechanical, and compliance testing.

  • * Continuity Testing
  • * Pull-force Testing
  • * Hi-Pot Testing
  • * Environmental Validation

Manufacturing & Quality Built In

Automation-led manufacturing ensures consistency, traceability, and compliance across every build.

  • Fully automated wire preparation
  • Circuit-level traceability
  • 100% electronic testing
  • ISO 9001 & AS9100D certified
Lumin Manufacturing Facility

OUR SOLUTION PROCESS

A streamlined approach from requirements to delivery

Requirements
Design &
Engineering
Prototyping
Testing &
Validation
Production
Delivery

Solution Accelerators & Tools

Proprietary frameworks and industry-leading CAD/PLM platforms

Proprietary Frameworks

iLean4NPD™ iNexumPro™ iTracePro UHTB Circuit Analyzer DFX

CAD / PLM Tools

Zuken E3 Vesys Capital H CATIA SolidWorks Creo MATLAB Teamcenter Windchill Enovia

Ready to Accelerate Your Product Development?

Let's discuss how our automated solutions can transform your manufacturing process

Get in Touch

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