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Custom Wire Harness & Electrification Solutions

From precision wire harnesses to automation-driven manufacturing, Lumin-Innovations enables safety-critical systems with speed, accuracy, and confidence.

End-to-End Solutions Built For Scale

From precision wire harnesses to automation-driven manufacturing, Lumin-Innovations enables safety-critical systems with speed, accuracy, and confidence.

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Schematic & Harness Design

Production-ready schematics and harness layouts tailored to system requirements.

  • Checkmark Icon Circuit Design
  • Checkmark Icon Component Sizing
  • Checkmark Icon Space claim & Mounting Strategy
  • Checkmark Icon Harness Design
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Systems & Architecture

End-to-end electrical system architecture for reliable integration.

  • Checkmark Icon From Requirements to Architecture
  • Checkmark Icon System Design & Integration
  • Checkmark Icon Standardization
  • Checkmark Icon FMEA
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Prototype & Validation

Rapid prototyping and validation to prove designs early.

  • Checkmark Icon Rapid Prototype Development
  • Checkmark Icon Iterative Development
  • Checkmark Icon Engineering Validation
  • Checkmark Icon Design & Build Support
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High-Voltage & Component Engineering

Specialized HV design and component expertise for advanced electrification.

  • Checkmark Icon High Voltage System Design
  • Checkmark Icon Specification Development
  • Checkmark Icon Buss Bar Design
  • Checkmark Icon Component Packaging
  • Checkmark Icon Warranty Failure Analysis (Q&R)
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EE Installation & Illustration

Detailed installation drawings for accurate execution.

  • Checkmark Icon Installation & Integration
  • Checkmark Icon Support & Enclosure Design
  • Checkmark Icon Visual Work Instructions
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VAS - Automation & Simulation

Value-added services optimizing cost, performance, and readiness.

  • Checkmark Icon Simulation & Optimization
  • Checkmark Icon Automation & Productivity Tools
  • Checkmark Icon Teardown Benchmarking
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Custom Wire Harness Manufacturing

Tailored harness builds for specific loads and environments.

  • Checkmark Icon Fully Customized harness architecture
  • Checkmark Icon Connector Selection
  • Checkmark Icon Routing Optimization
  • Checkmark Icon High Current, Low-Voltage, and signal harnesses
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High-Volume Automated Manufacturing

Precision automated processes for high-volume harness production.

  • Checkmark Icon Automated Crimping
  • Checkmark Icon Cutting & Stripping
  • Checkmark Icon Braiding, Sleeving, Taping
  • Checkmark Icon 100% QC inspection
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Testing & Quality Assurance

Comprehensive electrical, mechanical, and compliance testing.

  • Checkmark Icon Continuity Testing
  • Checkmark Icon Pull-force Testing
  • Checkmark Icon Hi-Pot Testing
  • Checkmark Icon Environmental Validation

Manufacturing & Quality Built In

Automation-led manufacturing ensures consistency, traceability, and compliance across every build.

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    Fully automated wire preparation
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    Circuit-level traceability
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    100% electronic testing
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    ISO 9001 & AS9100D certified
Lumin Manufacturing Facility

OUR SOLUTION PROCESS

A streamlined approach from requirements to delivery

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Requirements
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Design &
Engineering
Prototyping Icon
Prototyping
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Testing &
Validation
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Production
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Delivery

Solution Accelerators & Tools

Proprietary frameworks and industry-leading CAD/PLM platforms

Proprietary Frameworks

iLean4NPD™ iNexumPro™ iTracePro UHTB Circuit Analyzer DFX

CAD / PLM Tools

Zuken E3 Vesys Capital H CATIA SolidWorks Creo MATLAB Teamcenter Windchill Enovia

Ready to Accelerate Your Product Development?

Let's discuss how our automated solutions can transform your manufacturing process

Get in Touch

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